Pop Channel Machine

Pop Channel Machine

June 15, 2022

The Pop Channel Making Machine can Manufacturing a various kinds of Section Like Furring Channel, Pop ultra Channel, False Ultra Ceiling Channel, Wall Angle, Pop Main Channel, False Ceiling Section, Intermediate Channel, Ceiling Angle, Gypsum Perimeter Section, Metal Stud and Cross Section Profile to satisfy customers� required. Produced Ultra Channel are in fashionable outline and high superiority. Pop Section are so mostly used in our Home Decoration , so this machine will surely bring you a lot of profitable benefits to you.

  • D coiler 250 KG cap.
  • Entry Gate with
  • Roll Forming Line with 8 station , 1 Gear Boxes & 5 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit (Hydro.)

Technical Specifications

  • Maximum sheet width that can be formed : 450mm
  • Maximum sheet thickness in CRCA Strips that can be formed : 0.6 mm
  • Horizontal distance between shafts : 160
  • Number of forming stations : 8 nos.
  • Vertical station : 2 nos.
  • Total HP for Line : 7.5
  • Speed of the machine : 7mt/minit
  • Size of machine : 2300 x 1100 x 1100 mm

Mandrel Uncoiler

  • Coil weight : 250 KG Max
  • Coil width : 450 MM
  • Coil bore : 450 MM min, 510 MM max dia.
  • Mandrel movement : Manually adjusted
  • Back Tension : Manually adjusted

Punching press

  • 20 tone power press
  • 2 nos. 3 HP

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

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